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AWG Wire Gauge Calculator

Wire diameter, resistance, current capacity, and voltage drop for any AWG — copper or aluminum.

Wire Selection

Voltage Drop

A

Wire Specifications

Diameter2.053 mm
Cross-section3.31 mm²
Resistance5.21 mΩ/m
Max. Current25 A

Voltage Drop

Wire resistance52.11 mΩ/m
Voltage Drop521.10 mV
2.053 mmAWG 12

Cross-section (to scale vs AWG 4/0)

RESISTANCE PER METER VS AWG

Resistance per meter vs AWG (Copper)

AWG Reference Table

AWG GaugeDiameterCross-sectionResistance (Cu)Max. Current
AWG 4/011.684 mm107.20 mm²160.80 µΩ/m260 A
AWG 3/010.405 mm85.03 mm²202.60 µΩ/m225 A
AWG 2/09.266 mm67.43 mm²255.40 µΩ/m195 A
AWG 1/08.252 mm53.49 mm²322.40 µΩ/m170 A
AWG 17.348 mm42.41 mm²406.50 µΩ/m150 A
AWG 26.544 mm33.63 mm²512.70 µΩ/m130 A
AWG 45.189 mm21.15 mm²815.20 µΩ/m95 A
AWG 64.115 mm13.30 mm²1.30 mΩ/m75 A
AWG 83.264 mm8.37 mm²2.06 mΩ/m55 A
AWG 102.588 mm5.26 mm²3.28 mΩ/m35 A
AWG 122.053 mm3.31 mm²5.21 mΩ/m25 A
AWG 141.628 mm2.08 mm²8.29 mΩ/m20 A
AWG 161.291 mm1.31 mm²13.17 mΩ/m13 A
AWG 181.024 mm0.8228 mm²20.95 mΩ/m7 A
AWG 200.813 mm0.5189 mm²33.31 mΩ/m5 A
AWG 220.644 mm0.3255 mm²52.92 mΩ/m3 A
AWG 240.511 mm0.2047 mm²84.08 mΩ/m2 A
AWG 260.405 mm0.1288 mm²133.90 mΩ/m1 A
AWG 280.321 mm0.0810 mm²212.90 mΩ/m0.8 A
AWG 300.255 mm0.0509 mm²338.60 mΩ/m0.5 A

Max. current ratings are for single copper conductors in free air at 60°C insulation (NEC). Derate for bundled cables, conduit, or high ambient temperature.

AWG Wire Gauge Explained

AWG (American Wire Gauge) is the standard sizing system for electrical wire in North America. The system runs backwards: a higher AWG number means a thinner wire. AWG 4/0 is about 12mm in diameter, while AWG 30 is roughly the thickness of a human hair. Each decrease of 6 AWG approximately doubles the cross-sectional area of the wire.

Resistance per meter depends on the conductor's cross-section and material. Copper is the most common choice: it has low resistivity (1.724×10⁻⁸ Ω·m at 20°C), good flexibility, and easy soldering. Aluminum has about 61% of copper's conductivity, so a given AWG aluminum wire has roughly 1.64× more resistance than the same gauge in copper. Aluminum is cheaper and lighter, which is why it's used in overhead power lines.

Voltage drop matters most in long runs or high-current applications. A 0.5V drop is negligible for a 120V mains circuit, but it's catastrophic for a 3.3V microcontroller rail. The rule of thumb in residential wiring is to keep voltage drop below 3% of the supply voltage for branch circuits. For 12V automotive or marine systems, stay under 3% (about 360mV) to avoid relay chatter and motor issues.

Voltage Drop (round trip)

V_drop = 2 × I × R_per_m × L

Resistance (copper, 20°C)

R/m = ρ / A = 1.724×10⁻⁸ / A_m²

Key Points

  • Higher AWG number = thinner wire (inverse scale)
  • Every 6 AWG steps doubles/halves the cross-section
  • Aluminum resistance is ~1.64× higher than copper for same AWG
  • Always calculate round-trip drop (2× the wire length)
  • Derate current capacity for bundled cables and high temperatures

Applications

  • Power wiring and circuit breaker sizing
  • PCB trace current capacity estimation
  • Automotive and marine wiring
  • Solar panel and battery cable sizing
  • Motor and transformer winding design

Wire Gauge Application Reference

AWGmm²Max CurrentTypical Application
AWG 88.3740ASubpanel feeds, EV charging
AWG 105.2630ADryer, A/C units, hot tubs
AWG 123.3120AKitchen outlets, bathroom
AWG 142.0815AGeneral lighting & outlets
AWG 161.3113AExtension cords, light fixtures
AWG 180.8210ALamp cords, low-voltage DC
AWG 200.527AAutomotive low-current, sensors
AWG 220.335ASignal wiring, thermocouples
AWG 240.203AData buses, low-power MCU
AWG 260.132ABreadboard jumpers, I2C/SPI
AWG 280.080.8AEarbud cables, fine instrument
AWG 300.050.5AMagnet wire, motor windings

Worked Examples

Home EV charger installation (Level 2, 32A)

NEC requires wire rated 125% of continuous load: 32A × 1.25 = 40A

Use AWG 8 copper in conduit. Run dedicated 240V / 40A circuit.

Raspberry Pi GPIO current sensing

GPIO current: 16 mA per pin, 50 mA total. AWG 26 (2A rated) is more than sufficient.

Use AWG 22 for durability in prototyping environments.

Design Tip

For DC circuits, resistance matters more than ampacity.

R = ρ × L / A (ρ_copper = 1.68 × 10⁻⁸ Ω·m)

Always derate to 80% of max current rating for continuous loads. In automotive: use wire rated for 105°C (not standard 60°C building wire).

Did you know? The American Wire Gauge (AWG) system works backwards — a larger AWG number means a thinner wire. AWG 0000 (4/0) is the thickest at ~11.7 mm diameter, while AWG 40 is about the thickness of a human hair at 0.08 mm.